Holcim, Spain

Challenge

The plant needed to eliminate wrapping film and bale wires from the fuel stream, stabilize feed to the kiln, and handle both round and square bales without slowing operations. A calmer, safer loader pace and automation that could match infeed-line speed were also priorities.  

Solution

Cross Wrap delivered the Bale Opener, which automatically opens bales, removes film and ties, and moves material forward for processing. The opener’s cycle speed synchronizes with the infeed line, and optional longer feeding conveyors provide buffering to keep loading unhurried and safe. Capacity is about 25 bales/hour. In Cross Wrap’s standard design, removed film and wires are collected into compact bundles that are easy to handle and recycle.  

Key takeaway

By automating bale opening, Holcim achieved a cleaner, steadier alternative fuel feed, improved safety, and greater sourcing flexibility thanks to compatibility with variable bale shapes – all of which strengthen kiln reliability and overall process control.