Upgrades & Modernizations
Long-term reliability, efficiency, and support.
- Boost safety, performance, and productivity with tailored upgrades
- Extend machine lifetime and resale value
- Combine upgrades with service visits for maximum convenience
With more than 30 years of experience and a focus on customer needs, Cross Wrap helps you get the most out of your machines throughout their lifecycle. Our upgrade and modernization keep your equipment safe, efficient, and productive – ensuring that your investment continues to deliver value year after year.
Whether it’s updated programming, mechanical improvements, or safety enhancements, every upgrade is tailored to your specific operations. Our goal is to keep your machine running reliably while helping you reduce downtime, increase productivity, and extend its lifetime.
Why upgrade your machine – benefits:
- Ensure your machine operates in perfect working order and at the highest safety level
- Keep up with the latest parts and technology updates to boost performance
- Extend machine lifetime and maximize resale value
- Prevent costly accidents or downtime with proactive improvements
- Rely on factory-approved upgrades installed by Cross Wrap professionals
- Improve productivity with tailored turnkey solutions
- Conveniently combine upgrade installations with any on-site service visit
Upgrades & Modernizations
Side Cutting Upgrade
Upgrade your Bale Dewiring machine with side cutting (from front cutter), it will make wire cutting faster and operations more reliable.
- Easier and faster maintenance as grippers can be replaced one-by-one
- Newest design includes less grippers, meaning less stress to upper frame
- More reliable cutting
- Smaller bale sizes are possible
- Faster cutting enables more capacity
Sensors Upgrade
Ensure reliable operations in dusty, dirty or otherwise challenging environments. Encoders and linear position sensors measure the movement of the machine instead of relying on optical sight sensors.
- Designed to be protected from dust, dirt and other material in the air that might disturb the optical sensors
- Keeps your machine running without unnecessary stops
- The modification is small in size but critical in operating in challenging operating environments
Machine Type Upgrade
Upgrade your Cross Wrap Bale Wrapper to run together with any two-ram baler as a Direct Wrapping machine. We provide the mechanical and operating system upgrades that turn your CW 2200 into a CW Direct. This upgrade removes the need to use baling ties as the Direct Wrapper can wrap the bales directly from the baler and without the need for additional bale tying.
Upgrade your machine with our additional features
Bale flipping table
Fits with Bale Dewiring. Automatically flips bales for horizontal wire alignment.
Bale slice breaker
Makes your material flow loose, and steady without breaking material, such as PET bottles.
Bale stacker
The Bale stacker automatically lifts and stacks two wrapped bales for easier handling and storage.
Bale turning unit
Bale turning unit makes it possible to handle both horizontal and cross-wired bales with one machine.
Cleaning conveyors
Maintains a tidy and safe work environment by collecting and redirecting any loose material around the line.
Coil shredder
Crushes the removed metal coils. This brings your storing capacity to the next level.
Conveyors
Custom-built conveyors provide reliable material flow between material processing stages.
Film watch
Alerts the operator if the film breaks or runs out. Film watch makes the operation smooth and continuous.
Labeling unit
Print automatically labels to each bale directly at the wrapping line.
Magnetic conveyor
Separates efficiently ferromagnetic metal from shredded material in the wire shredding process.
Net cutter for Direct Wrapper
Helps to create even stronger bales while lowering wrapping film consumption.
Weighing
Integrates an automatic scale directly into the line, and records bale or package weights.
Our most popular and valuable upgrades by machine
Below you will find the most popular and valuable upgrades by machine listed. If you have specific needs and can’t find below what you are looking for, contact us – we’ll recommend the best solution. Turnkey packages with all necessary software and manual updates are also available.
- Side cutting upgrade for Dewiring Machine
- Bale Turning unit for cross-wired bales
- Sensors upgrade
- Coil Shredder
- Bale Slice Breaker
- Conveyors
- Labeling
- Weighing
- Bale stacker
- Cleaning conveyor
- Net wrapping unit
- Machine type upgrade
- Conveyors
- Conveyors
- Bale Slice Breaker
- Conveyors
- Weighing
- Labeling robot
- Conveyors
- Weighing
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