Millions of bale wires. One automated solution.

What if bale wires weren’t a problem anymore…?

Recycling operations are expected to do more with less – maximize uptime, improve safety, and keep materials flowing.

Bale wires can be a hidden bottleneck. But that’s were we see a major opportunity to improve safety, efficiency and uptime. In a continuous 24/7 operation, you easily handle over a million bale wires per year that need to be cut, removed, and managed.

Bale wire opening – different methods

At the start of your recycling or production line, baled material needs to be opened and wires removed to create a smooth and consistent material flow. There are several most common ways to do this, and each method has its strengths and challenges, but with the right combination, you can achieve the best results for your operation. 

There are three main ways to handle this step:  

• Manual Wire Cutting. Simple and low-cost, but labor-intensive and risky for operators. 
• Shredding. Automates the process by crushing bales with wires included but increases maintenance costs. 
• Automated Dewiring. The safest and most efficient option, cutting and coiling wires automatically for cleaner material flow and smoother downstream processing. 

Automated Bale Dewiring

Why is Cross Wrap method gaining market leading position in bale wire removal process? The most versatile solutions in Bale Dewiring  

Cross Wrap’s Bale Dewiring machine is suitable for various bale sizes, materials, and ties, and it can be equipped with both in-feed and out-feed conveyors. Valuable add-ons, such as a bale turning unit, shredder or bale slice breaker, further optimize the infeed process and material flow. The Dewiring Machine ensures fast and automated wire removal for one-sided and cross-wired bales. 

Shift to Proven Solutions

Targeted automation, especially Dewiring Machines, can transform your process: 

• Continuous Material Feeding 
  Automated bale opening ensures steady flow, reduces downtime and creates a safer workplace. 
• Lower Operating Costs with Automation 
  Dewiring Machines cut and coil wires automatically, saving labor and paying back in about two years.
• Reliable Machinery & Support 
  Durable machines with accessible parts and remote support keep your line running 24/7. 
• Low Maintenance & Fast Service 
  Designed for tough conditions, with global spare parts and remote access to minimize downtime. 
• Enhanced Safety & Employee Wellbeing 
  Automation eliminates hazardous manual wire cutting, creating a safer and more motivating environment. 

Learn more about Cross Wrap

We are a Finnish company specializing in automated bale handling and material flow solutions for the global recycling, waste, and industrial sectors.

Close to 700 installations in more than 65 countries, Cross Wrap is known for its innovative bale wrapping, dewiring, and opening machines, designed to improve safety, efficiency, and sustainability in material processing.

Cross Wrap was founded in 1994. Today, we are part of Saalasti Group, sharing a commitment to clean technology and durable engineering. Cross Wrap’s mission is to enable cleaner, safer, and more efficient material flows.