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Wire Cutters – Compact solution for Safe and Efficient Wire Cutting

Rotary Cutter cutting bale wires

Shift to Simple Cutting

  • Automates dangerous work
  • Rotary, Linear, Cross Cutter
  • Easy to Install
  • Affordable
  • Robust & reliable

Cross Wrap’s Wire cutters are compact machines that cut the wires in bales that are tied without plastic wrapping. Automating the cutting guarantees steady material flow on your line and most importantly increases the workplace safety of your workers.

The Wire Cutter is designed for facilities that don’t need a full dewiring machine but still want to eliminate the safety risks and inefficiencies of manual wire cutting. It’s a compact, affordable, and reliable solution for both the paper recycling and waste management industries. 

A simple and reliable solution that performs day after day tirelessly. It’s built on the same cutter technology as our Bale Opener and Dewiring machines, and tested and proven in demanding industrial conditions.

Benefits – Why choose Cross Wrap’s Wire Cutter 

Safety First
Automates the cutting of high-tension wires, protecting workers from the risks of manual cutting. 

Automate
Achieve smooth and continuous material flow with an automated solution. In the paper industry, where there’s a ragger rope in the pulper, the cutting of the bale becomes fully automatic with the Wire cutter.

Efficiency
Guarantees steady material flow by eliminating time-consuming manual cutting. Low maintenance and operational costs.

Affordable Automation
A cost-effective way to increase automation without investing in a full dewiring system. 

Flexible Integration
Compact design makes it easy to retrofit into existing lines with minimal modifications 

Most common baled materials we open

  • Recycled paper
  • OCC bales
  • Pulper reject
  • If you want to open any other baled material, please ask from our experts.

Different models with same capabilities

ROTARY CUTTER is a fully automatic bale wire cutting unit to open transversal top wires or straps. The machine is easily integrated into existing conveyor system. The cutter floats on top of the bale and cuts the wires at the speed of the conveyor offering big capacity. The unit is easy to maintain and has low maintenance costs due to the robust structure.

LINEAR CUTTER is a fully automatic bale wire cutting unit for longitudinal top wires or straps. The machine is easily integrated into existing conveyor system. The cutter automatically stops and starts the conveyor while the bale arrives at the cutting area.

CROSS CUTTER has both linear and rotary wire cutting units for cutting longitudinal and transversal bale wires or straps. The machine can be integrated into existing conveyor system.

Linear Cutter Features

Select a button to learn more about each machine feature.

Cutter frame
Vertical boom
Cutter
Hydraulic unit
Electric cabinet & Control panel
Conveyor

Additional features

Over the years we have listened our customers, developed machines together with customers and added valuable features to our machines. Remote connectability is one of the crucial ones – we can help you remotely when ever help is needed. We have also taken care of different environments, for example electric cabinet coolers or heaters. 

See list below, and if something is missing, machines are always tailored to customer needs. Please take a call and ask from our experts. 

Conveyors

Cross Wrap’s custom-built conveyors provide reliable material flow between material processing stages. Designed for durability and precision.

Weighing

Integrates an automatic scale directly into the line. It records bale or package weights, improving traceability and production monitoring. Note: Additional conveyor is needed.

Lifecycle services

Learn how we help your operations to run smoothly with our Life Cycle Services.

Services

We don’t just deliver machines, we deliver long-term reliability, efficiency, and support. 

Spare Parts

Use our official spare parts and keep your machines warranty, and lengthen its lifetime.

Upgrades & Modernizations

Focusing on our customer’s needs, Cross Wrap helps you get the most out of your machines.

Cross Wrap’s other machinery

If Bale Wire Cutter is not suitable for your processes you might be interested in our other machines.

Cross Wrap Bale Dewiring concept picture show how bale wires are cut and material flows further on process

Bale Dewiring

Cuts reliably and coils neatly bale wires – automatic and safe solutions for recyclers.

Suitable for:
– Plastic and paper recyclers
– All recyclers receiving material in wired bales

Cross Wrap Bale Opener concept picture shows how wrapped bales are opened

Bale Opener

When valuable waste bale is opened for energy purposes, Bale Opener automates the process.

Suitable for:
– Cement kilns, incinerators
– Waste-to-energy plants

Cross Wrap Bale Wrapper concept picture shows how waste bales are wrapped for storage and transport

Bale Wrapper

When it comes to waste bale storage or transportation, nothing protects better than our Wrappers.

Suitable for:
– Waste management plants
– Waste-to-energy purposes

FAQ – Frequently Asked Questions

The Wire Cutter is designed for bales tied with wires or straps only, without plastic film wrapping. It is most commonly used for recycled paper, OCC and pulper reject bales.

Yes. The Wire Cutter is compact and integrates into your existing conveyor system with minimal modifications, which makes it a natural choice for retrofit projects.

The Bale Dewiring Machine cuts, removes and coils the wires in one automated pass, so no wires continue into the process. The Wire Cutter only cuts the wires, which is a simpler and more affordable solution for processes where the wires can be removed later, for example by a ragger rope in the pulper.

Capacity depends on the model. The Rotary Cutter handles up to 60 bales per hour, while the Linear Cutter and Cross Cutter handle up to 40 bales per hour. Detailed bale sizes can be asked from our sales (sales@crosswrap.com)

It depends on the direction of the wires on your bales. The Rotary Cutter cuts transversal top wires, and the Linear Cutter cuts longitudinal top wires. The Cross Cutter combines both units for bales wired in both directions.

The wires are cut but stay with the material. In paper recycling, the cut wires are typically removed in the pulper by the ragger rope, which makes the whole bale opening process fully automatic. If your process requires the wires to be removed before the next stage, the Bale Dewiring Machine is the better fit.

Bale wires are under high tension, and when cut by hand they can snap back suddenly and unpredictably. The Wire Cutter automates this step, so operators no longer need to cut wires manually or stand next to the bale during cutting.

Yes. All Wire Cutter models cut both steel bale wires and straps.

It depends on the model. The Rotary Cutter floats on top of the bale and cuts at the speed of the conveyor, so the material flow keeps moving. The Linear Cutter automatically stops and restarts the conveyor when a bale reaches the cutting area.

Wire Cutters are mainly used in pulp mills, paper recyclers, debarking plants and power plant fuel processing.

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Why Choose Cross Wrap?

Cross Wrap Oy is a Finnish company specializing in automated bale handling and material flow solutions for the global recycling, waste, and industrial sectors.

With 700 installations in more than 65 countries, Cross Wrap is known for its innovative bale dewiring, crosswrapping, and opening machines, designed to improve safety, efficiency, and sustainability in material processing.

Cross Wrap was founded in 1994. Today, we are part of Saalasti Group, sharing a commitment to clean technology and durable engineering. Cross Wrap’s mission is to enable cleaner, safer, and more efficient material flows, supporting customers across plastics, paper, board, waste, and fuel processing industries.

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