Alternative fuel solutions

Increase your solid recovered fuel and refuse-derived fuel handling efficiency

Cross Wrap alternative fuel solutions help waste-to-energy and cement industries to handle fuel smarter and more efficiently

Cross Wrap alternative fuel solutions help industries to work smarter. Cross Wrap’s unique automatic bale wrapping and bale opening are trusted and operating in over 60 countries. CW alternative fuel technologies increase alternative fuel usage in the waste-to-energy and cement manufacturing industry with increased automation and smart operation models. Over 600 delivered machines globally are proof of Cross Wrap quality.

CW 2200 BALE WRAPPER – THE BEST WRAPPER FOR REFUSE DERIVED FUEL BALE WRAPPING

CW 2200 Bale Wrapper is the industry-standard bale wrapping solution in the waste-to-energy business. This Cross Wrap bale wrapper offers the lowest operational cost and the waste-to-energy industry’s highest production rate for refuse derived fuel bale wrapping. When looking for a proven and efficient bale wrapping solution, CW 2200 Bale Wrapper is the number one solution.

 

CW DIRECT BALE WRAPPER – SOLID RECOVERED FUEL BALE WRAPPING WITH NO WIRES OR TIES NEEDED

Cross Wrap Direct Bale Wrapper is the perfect choice when using a 2-ram baler and simplifying your solid recovered fuel bale structure. CW Direct Bale Wrapper wraps small fraction size bales directly from the balers baling chamber without the need for baling wires. This unique wrapping method saves time and money while improving efficiency and upgrading your recycling plant safety. It also helps to keep the production line operating with minimal littering.

All the Cross Wrap bale wrappers are fully automatic, saving labor costs and improving working safety. Cross Wrap bale wrappers work seamlessly with all baler brands and waste baler machines. CW Wrappers offer an impressive 80-ton-per-hour capacity while still running cost-efficiently for smaller capacity operations. Both bale wrappers are proven solutions for wrapping even the most demanding materials such as municipal solid waste (MSW) or waste-based fuels like RDF or SRF.

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THE MODELS OF CROSS WRAP BALE WRAPPERS
CROSS WRAP BALE WRAPPERS

THE MODELS OF CROSS WRAP BALE WRAPPERS

CW 2200 Bale Wrapper

CW 2200 Bale Wrapper

Safe, efficient, and cost-effective bale wrapping – the industry standard.

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CW Direct Bale Wrapper

CW Direct Bale Wrapper

The world’s smartest tie-free bale wrapper.

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THE EFFICIENT FEATURES OF CROSS WRAP ALTERNATIVE FUEL TECHNOLOGIES

Both of the Cross Wrap bale wrappers can be run with 500 mm- or 750 mm-wide films, depending on your operation needs. Additional practical features include cleaning conveyors, opening safety fencing, automatic bale weighing, automatic bale labeling, RFID tagging, and remote control. All Cross Wrap bale wrappers have a 3G, LAN, WLAN modem that allows for easy remote troubleshooting and software changes, ensuring that your bale wrapper always performs at its best.

Cross Wrap Bale Wrapper features for efficient alternative fuel handling:

  • Customize your machine with special feeding and outfeed conveyors
  • Choose from 500 mm or 750 mm wide film
  • Add automatic cleaning conveyors to decrease manual cleaning
  • Customize your machine with opening safety fencing
  • Improve your on-time operation accuracy with automatic bale weighing
  • Automate your bale tagging with automatic bale labeling or RFID tagging
  • Keep your operation flowing with remote control
  • Allow easy update and troubleshoot with modem connection
  • Create even more rigid bales with optional net wrapping

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PATENTED BALE OPENER FOR ALTERNATIVE FUEL AND CEMENT INDUSTRY

Cross Wrap’s patented Bale Opener machine automatically cuts the bale film and bale wires, safely removing them from your alternative fuel bale content. The Cross Wrap Bale Opener spools the removed wrapping film and wires into a bundle that is easy to handle and recycle. This unique and automatic machine improves the alternative fuel fraction quality while making bale handling and opening safer and more efficient. The CW Bale Opener provides long-lasting reliability and low operating and maintenance costs. Cross Wrap also deliveries CW Wire Cutters for operations where there is only a need for bale wire cutting.

The benefits of Cross Wrap Bale Opener for alternative fuel technologies:

  • Automate your bale opening with film and tying material removal
  • Run your operation flexibly with a system that allows both square and round bale opening
  • Become more efficient with fast and reliable bale opening operation
  • Keep it simple with an easy-to-use interface and with remote control option
  • Just leave it running – You can count on its robust and low maintenance structure
  • Improve your material fraction by removing the wrap and ties from the bale content
  • Choose a wire cutting solution if that is the only operation needed.

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A SMART ALTERNATIVE FUEL SOLUTIONS OPERATION MODEL

Cross Wrap alternative fuel solutions help you to operate more efficiently in waste-to-energy processes and cement manufacturing. Our innovative alternative fuel technologies for automatic bale wrapping and bale opening optimizes your alternative fuel manufacturing, usage, and logistical chain.

The key for efficient fuel handling is to have a machinery and operation model that is flexible, automatic, and safe and can provide benefits throughout the process. Cross Wrap bale wrapping and bale opening machines are a proven solution in the waste-to-energy sector and when using alternative fuels in the cement manufacturing industry.

“We want to operate with the best possible machinery available such as Cross Wrap,” Simon Little, Powerday, UK.

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Efficient alternative fuel handling operation combines Cross Wrap solutions

INTAKE MATERIAL

Loose or baled waste Readiness for waste amount fluctuations.

WRAP BALES WITH CW BALE WRAPPER

A clean and effective way to maintain material energy value allows waste intake during low energy demand season and maintenance breaks

EFFICIENT STORAGE AND TRANSPORT WITH WRAPPED BALES

An environmentally safe and cost-efficient way to store the fuel that allows outdoor storing – saving cost and space of indoor storage. The transporting of Cross Wrapped bales is easy and cost-effective.

OPEN BALES WITH CW Bale Opener

Opens the bales automatically – less labor and machinery cost – opens automatically rectangular and round bales – separates the ties and film from the baled material.

CROSS WRAP ALTERNATIVE FUEL SOLUTIONS OFFER HIGH CAPACITY AND FAST PAYBACK

Fully automatic and built to last – all Cross Wrap engineered and manufactured alternative fuel bale wrapping and bale opening machines ensure high-capacity processing of alternative fuels and waste-based materials. Cross Wrap machinery improves employee and recycling plant safety. The best part is that the machines have a fast payback time with long term cost-saving effects.

Cross Wrap machinery for alternative fuel sector

All Cross Wrap alternative fuel machine innovations are born from our customer’s needs, and our best reference is a large number of satisfied customers. Waste-to-Energy operators, MRF’s and cement kilns worldwide have included Cross Wrap machines as a part of their choice of high-quality alternative fuel bale handling machinery to increase their operational safety and efficiency and to decrease their operating costs.

Please look at our global references and join the group of companies who have chosen the smarter way. We welcome you aboard the industry-leading group of Cross Wrap’s customers around the world!

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Solutions references
Please look at our global references

Solutions references

FCC Medio Ambiente, Spain

FCC Medio Ambiente, Spain

Spain-based FCC Medio Ambiente acquired four Cross Wrap CW 2200 Bale Wrappers to wrap recycled waste refuse material that is destined to dry landfill. The wrappers were installed at three recycling sites Gomecello, Loeches, and El Campello.

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Municipality of Rocha, Uruguay

Municipality of Rocha, Uruguay

Rocha, Uruguay located Deisa operation for baling and wrapping urban solid waste (MSW) does their bale wrapping with Cross Wrap Direct Bale Wrapper. The plant has a 12 tons/hour capacity, and the wrapped bales are destined for balefill.

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Europress-Umwelttechnik GmbH

Europress-Umwelttechnik GmbH

Germany based Europress-Umwelttechnik GmbH provided their customer with a unique mobile baling and wrapping unit with Cross Wrap Direct Bale Wrapper to bale and wrap artificial mineral fiber.

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RePower South

RePower South

RePower South whose waste-to-energy operation model is new to the US market was supplied with Cross Wrap bale wrappers.

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JBT Waste Services

JBT Waste Services

The operations director of North-East-based JBT Waste Services talks RWW through the family-owned company’s multiple-waste-stream operations and skip-hire service, and its relationship with Cross Wrap for the refuse-derived fuel side of things and why they chose CW Bale Wrapper.

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Shows Waste Management

Shows Waste Management

Our company was looking for a solution that could improve efficiency while reducing the costs across the RDF production process. Shows Waste Management chose the direct wrap system from Cross Wrap to increase production and decrease operational costs.

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Powerday

Powerday

We want to operate with the best possible machinery available such as Cross Wrap bale wrappers.

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